Luxury rigid boxes from Khang Thanh are the product of a well-planned journey from concept to customer’s hands. But how are they actually made?
This article uncovers the full story of making custom rigid boxes: creative briefing, design solutions, material choices, and the final impact on branding.
From brief to reality: The journey of creating luxury rigid boxes
Each project begins with a unique brief tailored to the client’s brand identity, target market and logistics needs. Below, we highlight 05 standout projects that illustrate our capabilities as one of the most reputable rigid box manufacturer in Vietnam.
Case Study 1. Two piece custom luxury rigid boxes
- Client industry: Boutique spirits
- Packaging style: Rigid box with lid and base
- Objective: Premium gift set
Customer’s requirement:
The client contacted Khang Thanh to develop a simple yet elegant box for a special edition spirits collection. The packaging needed to accommodate a bottle of wine and accessories.
Design solution:
The Product Development team proposed a minimalist rigid box structure with a fully cover lid. Additionally, custom box is made of sturdy and strong chipboard.
For the interface, luxury rigid box is matte laminating and embossed with the brand name to enhance the tactile feel. Besides, the custom rigid box is 100% finished using modern automatic offset printing technology to produce sophisticated prints.
In order to fix the product, the custom luxury boxes have an additional shaped tray. This makes the display more effective and safe.
Result:
When the lid is opened, the shaped tray holds a tight fit, making the overall look neat, tidy and feels precisely selected.
This project demonstrates that custom luxury rigid box production requires investment from the first steps, to get satisfactory results at the last step.
Case Study 2. Ballantine’s Finest Wine Box with Custom Lid
- Client industry: Global liquor brand
- Packaging style: Premium printed lid and base box
- Objective: Premium liquor campaign
The brief:
For a campaign that requires premium visual appeal, the brand needed custom luxury rigid boxes to match the premium positioning of the product line.
Packaging solution:
Observing the artwork of the Ballantine’s Finest wine rigid box as streaks of color, Khang Thanh chose offset printing technology to apply. The printing process will ensure clear images and clean colors.
The uniqueness of the packaging comes from the beveled custom lid design. This structure gives the overall custom box a unique and attractive look.
The achievement:
A custom rigid box combined with vibrant artwork made for a highly impressive packaging that stood out on the shelf and instantly conveyed the quality and strong image of a premium wine brand.
Case Study 3. Premium Leather Box for Wine
- Client industry: Premium wine distributor
- Packaging style: Custom premium leather hard box with double-opening doors
- Objective: Limited Tet gifts for partners, customers, friends, family
Customer request:
The distributor requested a separate rigid box packaging for the premium wine line, aiming for an unboxing experience that is more like opening a collectible than a regular package.
Design solution:
Our team proposed a custom rigid boxes covered in premium leather, with a magnet and velvet lining inside.
In particular, instead of using conventional sturdy chipboard paper, Khang Thanh used high-quality wood to ensure high durability and sturdiness. This material has helped the custom box achieve maximum luxury and protect the product well.
This leather wine box has brought benefits that are clearly visible on the shelf:
- The luxury rigid box is always placed in the center position
- Attracts 9/10 customers to the booth
- Maximizes the premium quality of the product through the packaging
- Customers choose to buy it as a high-end gift
Case Study 4. Premium Wine Rigid Box
- Client industry: Wine exporter
- Packaging style: Door-shaped rigid box with fabric handle and focus on printing
- Objective: Attract potential customers to use wine as premium gifts
The brief:
As part of a campaign to attract potential customers to choose wine as a gift on special occasions through packaging. Therefore, the brand wants to produce a wine box that shows the maximum class and attracts buyers at first sight.
Production solutions:
The production team chose to make a custom door-shaped sturdy box with minimalist colors. The special point comes from the investment in printing illustrations that show the high-end and luxury.
The luxury box uses the gold foil stamping method to shape small details and logos to show sophistication. In addition, offset printing of illustrations makes the overall look sharp and honors the product in the middle when opening the box.
Unboxing experience:
Buyers describe opening the box as “unlocking a treasure trove.” Every detail, from the interior print to the glitter accents, is designed to evoke elegance and trust.
Case Study 5. Rigid Beer Box With Custom Compartments
- Client industry: Famous beer brand
- Packaging style: Rigid beer box with compartments
- Objective: Limited edition packaging for sale only during festive season
Brands requirements:
The brand wanted an eco-friendly luxury box that could be customized in shape and showcase the brand colors. In addition, it could hold five cans securely with separate compartments.
Production solutions:
We provide solutions for each requirement and combine them into a complete packaging as follows:
- Showing brand colors
By strictly controlling the quality of offset printing and glossy lamination, the luxury rigid boxes have shining interfaces with glossy gold colors.
- Product preservation and storage
Khang Thanh uses a die-cut compartment tray with 5 holes to hold the cans made of cardboard to ensure sturdiness and meet customer requirements.
- Premium and eco-friendly packaging
This requirement is fully met when all accessories from trays, lids and hinges are completely made of paper.
The achievement:
The brand has a premium rigid box model that is customized according to the requirements. It combines good brand recognition and optimal product protection.
Why brands choose Khang Thanh for custom luxury rigid boxes?
Khang Thanh is a trusted name among rigid box manufacturer in Vietnam. With years of experience, state-of-the-art equipment, and in-house design expertise, we help clients turn packaging into profit.
Whether you need custom rigid boxes for a limited edition launch or luxury rigid boxes for long-term branding, our team delivers value at every stage from idea to delivery.
>>> Explore inside a Vietnam rigid box factory
5 types of custom rigid boxes available at Khang Thanh
In addition to the above projects, brands can send requests and order a variety of custom luxury boxes structures.
1. Collapsible gift box
A space-saving solution with a luxurious appeal, the foldable rigid box is made of sturdy cardboards that fold flat when not in use. The packaging is perfect for e-commerce and retail chains when displayed on shelves.
>>> 10 Custom rigid gift boxes trend 2025
2. Book style rigid boxes
Designed to open like a book, this premium rigid box features a hinge that makes opening and closing easy. The rigid box packaging is widely used for wine, premium gifts and corporate gifts.
3. Custom heart shaped luxury box
Manufactured from cardboard in a romantic heart shape, this packaging is ideal for Valentine’s campaigns, cosmetics or chocolate gifts. In particular, the heart style rigid box has the ability to increase the emotional value when displayed on shelves and for the recipient.
4. Magnetic closure box
A top choice for premium packaging, this rigid box features an integrated magnet for a secure, and soft-close. With a sturdy construction and premium offset printing, the magnetic rigid box is perfect for tech, cosmetics, or luxury gifts.
>>> Making custom shape rigid boxes in Vietnam
5. Two-piece gift box with partial lid
This luxury custom rigid box features a clear window, allowing for a preview of the product without opening the lid. Ideal for retail display, the packaging combines a sturdy structure with visual appeal.
Great packaging creates lasting impressions. The real case studies show how Khang Thanh’s luxury rigid boxes add value and elevate brands.
Curious how your packaging could do the same? Sending RFQ now:
BOXES VIETNAM
Tel: +84 (0) 77 8878 222
Email: info@khangthanh.com